An industrial PC also called embedded PC refers to a computer designed to offer a set of tasks to a machine or system on a repeatable basis with its intelligence.
Industrial PC Vs Business Computers
Industrial pc or embedded PC systems are made for utilizing in environments where customer/business-grade PC Systems are not appropriate for the application at hand – whether it be the complete performance required or nearby environmental situation. Some of the specific requirements are:-
Consistency; 24*7 and comprehensive operation
Competent thermal indulgence offered through custom system design
Operation in extensive temperatures; hot, cold, and humid extremities
Safeguarding against deprived or asymmetrical power supply
Remote location fixing was attended support is complex regarding serviceability and maintenance
Like their customer PC offset parts, industrial PCs are available in different formats and footprints like Panel PCs, motherboards, and system PCs.
Industrial PCs are made to offer repeatability of solutions usually being offered on 3-5 year life span availabilities with a substitute program running at the back. And when the computer model reaches an EOL condition – another model will mechanically restore it that’s like a footprint, and offers alike features – but with improved efficiencies through advancements in computer technology, connectivity, and a diversity of minor choices like storage or memory.
Industrial PCs are available in the guise of using dependable difficult instruction sets like x86 (Intel or AMD) or RISC (reduced instruction sets) – ARM processors.
Construction and Features of Industrial PC
All industrial PCs are based on an underlying design idea i.e. to provide a controlled environment for the mounted electronics to endure the applications they need to deal with. Their electronic parts are picked for their capability to withstand higher and lower working temperatures as compared to usual commercial parts. Here are some usual features found in industrial PCs:-
Enclosure or Metal boards
The small form features as possible to offer for dense sizing.
The enclosure includes a provision to mount within its close environment.
Wide working temperature way out such as 40 to 75°C
Substitute cooling ways like conduction, liquid, fanless (passive), and forced air (active)
Increase card maintenance and support through interfaces like M.2, mini PCI, and PCIe.
Improved EMI filtering
Improved environmental safety like high pressure, dust, moisture, whole immersion, or water spray.
Circular-MIL connectors or sealed MIL-SPEC.
Top-level power supply
I/O controlled access via access cover use
Addition of a regulator timer to retune the system mechanically in case of software lock-up
Industrial PC Repair
CM Industry Supply Automation is a supplier and repair service provider of industrial PCs and touchscreen panels. Our Industrial PC repair services are highly beneficial for the industrial automation business. Designed and made to offer consistent operation in difficult environments, our industrial PCs can withstand any condition to offer you maximum productivity.
A servo drive is a type of electronic amplifier utilized to control electric servomechanisms. Command signal sent by the control system is received by servo drive then amplifies it and sends out electric current to a servo motor to create motion. It is used in applications such as manufacturing, robotics, and automation. There are different types of servo drive available, however, the most general one is the torque-mode amplifier which provides various advantages such as better positioning, higher speed, and more competent motion control. Servo drive offers motor feedback which helps to determine disruptions in the precision of the command motion.
Servo Motors are fundamental electric motors utilizing an extra servomechanism to control exact angular rotation. They are built up of various components like AC and DC motors and are used in a closed-loop system, which lists position feedback for controlling the rotating speed. Nowadays, servo motors are utilized in large industrial applications for various purposes like controlling & more.
What are the types of Servo Drive?
Linear Servo Amplifiers and Pulse Width Modulated Amplifiers are two main types of servo amplifiers used:
Linear Amplifiers are generally utilized in applications that require less than 100 watts. Also, when the input cannot be switched because of the restrictions of other components of the system. These servo amplifier types are often run hotter.
Pulse Width Modulate Servo Amplifiers control the voltages on and off at greater speed to attain the standard target voltage. This produces a more energy-efficient servo drive and makes far less heat too. These types of servo amplifiers are more common than linear amplifiers.
Applications of Servo Drive
Servo drives are utilized for various applications. As they are assembled into broader devices they are found in many various industries.
Aerospace, Marine, Aviation, Satellite Communication, Laboratory Automation, Arctic Drilling, Ground Mobile, and Extreme Outdoor Operation are some common applications in which servo drives are used.
In addition, servo drives are used in:
Robotics – Servomotors are utilized on the robot arm's joint to check the angle and pace of movement.
Printing press – Servo motors can regulate the start and stop of the print heads and the paper movement ensuring precise printing.
Conveyor belts – In many manufacturing environments, servo drives are utilized to stop and start conveyor belts.
Metal cutting machines – the exact motion control, that servo motors can offer make it ideal for different metal cutting and forming machines such as milling, lathes, punching, grinding, and pressing.
Camera focusing – inside lots of cameras there are little servo motors, which help with the autofocus purpose on the lenses.
Automatic Doors – Highly common application since automatic doors are utilized everywhere in shops, hotels, and offices; servo motors regulate the door movement once the indication from the person has been received.
Why choose CM Industry Supply Automation to buy servo drives or servo motors?
At CM Industry Supply Automation, we know the significance of installing sturdy and trustworthy electric instruments, products, devices, and tools across various sectors. From VFD, HMI, electric motors, PLC, voltage switchgear, sensors, control panel, gearboxes, and transformers, to servo drive and servo motors, we hold an extensive portfolio of industrial automation electrical products. Our trained professionals are meticulously selling a reliable, affordable, and wide range of servo motors designed by the renowned brands such as YASKAWA, DELTA, SIEMENS, PARKER, LENZE, KEB, HPB MOTION, INNOVANCE, ALLEN BRADLEY, TECHMATION, ROCKWELL, EMOTRON, BECKHOFF, STOBER, JETTER, MITSUBISHI and more to deliver most favorable outputs and results with negligible faults.
VFD often called Variable frequency Drive or Variable speed drives can save energy in various ways. Certainly, the energy saving level depends upon the application, the features of drive and how you set up the drive. Here CM Industry Supply Automation shares a way to save money in via VFD through these ways:
A 12-pulse VFD includes phase shift transformers prior to 6-pulse VFD to stop the harmonics returned back to the source. The phase shift transformers are tuned for reducing harmonic distortion to below 10% at the input terminals of the Variable frequency drive.
Electric motors are playing an important role in today's technology. In an attempt to reduce electric motor energy usage and optimize their efficiency―manufacturers have used many drive-technologies to change the speed of motor. These technologies include control motors, VFD, and VSD in changeable conditions.
Variable Frequency Drives have been the actual standard to control the induction motor or a synchronous motor speed. VFDs are utilized to control the speed of motor in different applications that includes fans and conveyor systems – but they are highly beneficial for industrial pumps.
VFDs try to reduce unnecessary power consumption of electric motor and optimize the effectiveness and working of systems that uses electric motors.
Integral power factor improvement. Many facilities include power factor (PF) improvement capacitors at the service. They are present there to escape a Power Factor penalty from the electric service. Due to low power factor, they are wasting power, back at the load. A Power Factor corrected drive cut down all or almost all of this waste.
Integral harmonics improvement. Harmonics generally causes waste of energy and a motor to work hotter, which is less efficient. Exact for surplus harmonics and your motors run longer and consume less energy.
Buying a Variable frequency Drive to get soft starting is not good, as soft starters worth much less than a VFD. However, this characteristic is a normal VFD feature, and when correctly associate will not only broaden the motor's life but also decrease its energy usage. For mainly big motors, the harmful effects on the complete distribution system of across the line beginning can be cut down.
Input speed control is truly application-specific. You might wish the gearbox for torque increase, something a Variable Frequency Drive cannot offer you. By reducing the motor speed, you can save energy, instead of scattering the function already done by the motor. For instance, a hydraulic system might utilize a pressure relief or bypass valve, which push some flow back to the reservoir to maintain system pressure at spec while the motor functions complete tilt. Functioning the motor at precisely the pace required to offer the essential pressure decreases this waste.
Continuous drive rather than ON or OFF that is even application-specific. For instance, an oversized motor to match some idea of a utmost load that, actually, is never there. The cycle of motor goes on and off. The Variable Frequency Drive can efficiently “right size” the motor to the load it really is driving by choking it back.
Get all industrial automation products sales & repair services. Call us for Lenze Drive, Keb Drive, Siemens, Allen-Bradley equipment sales and repair services.
CM Industry Supply Automation are supplier and repair services provider of drives, VFD drive (variable frequency drive), VSD (variable speed drive), inverter, frequency converter, ac drive, servo drive, servo motor, industrial drives, industrial drives and controls, industrial drives and applications, high-power servomotor, high torque DC servo motor, high-power servo drives, high frequency drives, of some well-known brands that include:
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