SIGNIFICANCE OF AIR COMPRESSORS
Most of the air compressors in the world operate using standard, 3 faced induction motors. They are typically powered by electricity, natural gas or diesel. The primary goal of an air compressor is to pressurize the intake air for different industrial processes. The capability of a compressor in air pressurizing is measured in pounds per square inch gauge, widely known as PSIG, which is a comparison of barometric pressure and the pressure inside the tank. Barometric pressure is the amount of air pressure that is present in the atmosphere. As of 2020, the overall share of the Industrial Air Compressors Market was valued at around USD 31.21 Billion & it’s expected to increase with a CAGR of nearly 3.9% between 2021 & 2028.
The capacity of an air compressor is defined as the amount of air that can be produced at a specific PSIG. This output capacity is measured in terms of cubic feet/minute, or CFM. Capacity is regarded as one of the most prominent air compressor purchase factors, especially in the case if an individual intends to run multiple tools simultaneously.
When calculating the required CFM, one should consider the pressure level that is needed & especially if the plan is to use the compressed air continuously. For example, the high-pressure tools that always require constant or near-constant airflow need a higher capacity air compressor. For industrial automation machines that regularly use short bursts of air, like a nail gun, a lower capacity is perfectly suitable. The requirement for air compressors with multiple capacities is very high for the industries.
Compressor Tank Size
Most of the compressors contain a tank for storing the pressurized air until it is ready to use it. Large tanks mean that one can go longer without running the compressor motor, but an individual will have plenty of compressed air in hand to power the tools. Because the compressor is running less, an individual may see cost savings reflected in his/her energy bill.
Method of Lubrication
Whenever an air compressor contains some movable parts, these sorts of components require lubrication for the reduction of wear and tear & hence prolong the machine’s life. Lubricated air compressors typically inject an oil-based solution into the compression chamber that gets distributes it to the parts. These air compressors often require an oil filter to keep the residual oil out of the compressed air. For applications & industries that require 100 % oil-free compressed air, there is availability for oil-free compressors.
Rotary screw air compressor specifications generally refer to a positive displacement of the compression system powered by two counter-rotating helical screws, also known as rotors. Air is trapped between these two rotors & that trapped air decreases in volume as it moves, thus resulting in compressed air. Rotary screw compressor specifications, on the other hand, include both lubricated & oil-free compressors, which are designed for prolonged use. Although the rotary screw compressors are very much efficient & durable, they require some ongoing preventive maintenance by a trained professional to achieve the best results.
Although the air compressors are easy enough to use, still they can be some of the most complex pieces of machinery in the workplace. In the 1920s, Quincy Compressor was dedicated to helping the consumers to stay informed about the products that they choose & crafting machinery along with the air compressors, air dryers & other compressed air equipment that deliver uncompromising performance and reliability
To power AC motors, the electrical supply must be at full power for operating at high speed or variable power for operating at variable speed. Applications with changing loads advantage from the variable speed offered by an AC drive as less power is required at lesser loads and speeds. CM Industry Supply Automation shared this article to explain what AC drives in industrial automation are. You can check out Lenze Drive, KEB Drive, Elau Drive, Siemens Drive, Rexroth Drive, and many more manufacturer drive on our website.
An AC drive often called variable frequency drive short VFD is a power supply control and provisioning device used for AC motors. Since AC motors need frequency to turn, the drive should offer the essential energy waveform with adequate voltage to distribute the required current for producing magnetic flux within the motor.
For producing the required frequency waveform, an AC drive offered an AC voltage supply and corrects it to DC voltage, generally via a diode bridge. In addition, in the case of regenerative four-quadrant drive, then it changes it via insulated-gate bipolar transistors. This corrected power is stocked up in a capacitor bank as a component of a DC bus. This is considered the converting part of the drive.
The stored DC power in the capacitor bank is later supplied to switching equipment for creating the essential frequency. This AC power is distributed to the motor and makes it capable to spin at a required speed, which is usually measured in RPM (revolutions per minute).
The AC drive allows controlling the working characteristics of an AC motor to cut down energy utilized by the motor. This energy savings take place via adjusting or restricting the applied voltage and current while controlling acceleration or deceleration and while usual operation.
Applications of AC Drive
Conveyor, fans, and pump applications alone can produce numerous applications. Example of application includes a huge amount of flour blown via pipes for a bagging process, pumps handling a huge amount of soda via a bottling line, coal moving via conveyors, and many more.
From the plain air fan in the warehouse to the complication of energy storage devices, wastewater management, or water supply-AC motors operating at changing speeds play a vital role. As AC motors use huge electricity generated globally, using AC drives for restricting energy use can offer major savings.
What are the advantages of utilizing AC drives?
Market players are focused on providing electric power tools, electric motors, servo drive, servo motor, VFD with advanced capabilities. In addition, these tools are developed based on providing ease in use and comfort to users. The ergonomic design stands out for new cordless tools such as drills, drivers, and screwdrivers. In addition, the motor capacity is another major factor that has been increased. With the launch of cordless tools, manufacturers made sure they last longer and offer more power as compared to previous versions of the devices. They also launched new tools that have reduced weight as compared to other devices in the market and lower down fatigue of users. The demand for innovative electric power tools is estimated to increase in the coming years. According to the report published by Allied Market Research, the global electric power tools market is expected to reach $49.24billion by 2030. Following are some of the trends taking place across the world.
Market players are launching technologically advanced and innovative electric power tools to offer comfort and precision to users. Mac Tools launched its 4V Cordless Screwdriver. It is an easy to use, compact, rechargeable, and lightweight screwdriver. It can reach the speed up to 300 RPM. Moreover, the low-torque motor has an ability to create eight inch-pounds of torque. The company produced the screwdriver for operating with delicate materials such as molded plastic.
The ergonomics of the design stands out from the rest of the screwdrivers present in the market. The company made it slimmer than other products available in the market. The smooth design at handle makes it easy to use. The IP54 rating of the device is another feature. Along with providing dust and water resistance, it provides resistance against some of the solvents. It comes with quick-change collet to let users exchange hex bits rapidly. The magnet is helpful in securing the holds. The battery can be charged from 0 to 100 percent in 70 minutes only. The launch of such innovative products is expected to provide comfort in use and give rise to more innovations in the coming years.
The launch of innovative devices continues with the launch of cordless drill & driver. Worx Nitro launched 20V Brushless Switchdriver 2.0. This is a next generation switchdriver with all the features of original switchdrivers and some of the upgrades including smart digital display, HMI, and brushless motor. This motor can run 50% longer than its previous version. Moreover, it is 25% more powerful. The dual chuck incorporated in the device helps in switching between drivers and drills rapidly. The design is ergonomic and lightweight. Another striking feature is the micro-texture of Gripzone, which is expected to provide the comfort and reduce fatigue of the user. The intelligent digital interface enables the quick-shift nine-torque settings and the two-speed gearbox is able to carry out basic and advanced drilling tasks. With an aim to provide high performance, increased runtime, and improved power, new devices are hitting the shelves in the market. The launch of such devices is expected to continue in the coming years.
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CM Industry Supply Automation are supplier and repair services provider of drives, VFD drive (variable frequency drive), VSD (variable speed drive), inverter, frequency converter, ac drive, servo drive, servo motor, industrial drives, industrial drives and controls, industrial drives and applications, high-power servomotor, high torque DC servo motor, high-power servo drives, high frequency drives, of some well-known brands that include:
Siemens Drive, Rexroth Drive, Elau Drive, Vacon Drive, Baumuller drive, Danfoss drive, Parker drive, Mitsubishi VFD drive, Sprint drive device, Allen Bradley drive, ABB drive, Rockwell VFD Drives, AB Powerflex drive, Kendrion, Intorque, Ntorq company Yaskawa drive, Fanuc drive, Weg drive, Toshiba drive, Hitachi drive, Gefran servo drive, INVT servo drive, INVT drive, INVT Servo Drive, Inovance drive & more.
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