Automation systems installed in industry can help a lot because you can perform certain operations by using a robotic or control system. There are various processes that can be used in computers and software to perform such work. Industrial automation has marked as a revolution in the manufacturing industry and the process. There are different types of industrial automation systems available here, you can find a few examples:
You can use sensors in the high traffic area of your industry to monitor the activity of the people. Apart from that, you can find automatic food and beverage packaging system the food industry. It can reduce human contamination and labour to a large extent. Even, 3D printing, and numerical control machines are very common to us, and we can easily use such an automatic system to keep our production faster.
Benefits of an industrial automation system:
You can reduce the cost of the operation by using an industrial operating system. For example, you need to recruit more than a thousand people in your production line, and you need to pay their wages and other benefits. You can simply use some robots to do the same work in less time and you can recruit a few supervisors to monitor the whole process. Initially, you need to invest a lot of money, but it will reduce your production cost in the future. Apart from that, human error is very common, and you need to suffer from the wastage of raw materials and products caused by your operators.
In the case of industrial automation, you can reduce the cost because robots cannot make an error in their operation.
Robotic processes or industrial automation systems mainly mimic human actions, and you can use such automatic resources to increase the productivity of your business. You can also configure an automatic system to complete your administrative work. With an industrial automation system, you can use robotic applications to keep your workspace clean, and they can even handle your high-pressure machinery without any harm. If you use a manual process for manufacturing your products, then there will be a chance of human error. Even, manual handling and packaging of your products can damage your products and you need to bear the loss.
For production growth and reducing wastes, the automatic use of machinery can help in several ways. On-time shutting of the machine operation and restarting of productions are the main features. an If you are dealing with heavy materials, then you need to maintain the best safety protocols. It is an application for hazardous materials too. In this case, you can use an industrial automation system to prevent damages and the risk of an accident.
Apart from that, you can maintain the temperature of your workspace by using some robotic sensors. Even, theautomation system can also save your power consumption cost, and you can use an automation system to connect your electrical devices. You can control all your devices and appliances from a control panel.
There are some machine learning apps available that can be used to build a self-learning control quality system. Skilled workers are specifically trained to use such a system to maintain the best standard. An automation system can consistently deliver the same production level and you can reduce the downtime caused by the human interface.
To know more about industrial automation, you can search such tools online and you can choose the best solutions for your industry. You can customize such apps and software-operated machines or robotic applications as per your needs.
With servomotors normally used in precision manufacturing, its long downtime cost you high. If a servomotor is not working properly, it is important to perform a quick repair. A fast come back to service must be with an assurance of a highly-skilled repair that offers lasting, high-performance movement control.
Sophie Williams, Marketing Manager at CM Industry Supply Automation talks about the key requirements of servo motor repair.
Servomotors are an important component for manufacturing processes starting from printing and packaging to electronic device production. Its downtime costs you high as production rate decreases, project completion deadline misses and reputation gets damaged too. For these concerns, if a servomotor develops a fault, it must be repaired as quickly as possible. A servo motor is capable to offer exact precision at high speed, so any repair must offer it similar performance to a new one.
CM Industry Supply Automation offers 24/7 365 days in-house repair service for servo motors in India and Australia. Our servo motor repair service aims to get a client back up and running within a short time frame.
When the servomotor comes to our workshop, our first job is to diagnose the problem. From the point the fault is determined, the repairing process resume and we try to complete the motor repair within 24 hours. Communication with the client is crucial and they are updated at every step of the repairing process.
Usually, servo motor faults occur due to bearing failure or encoders and brake inaccuracy. In many conditions, these issues occur due to wear and repeated use. Used for accurate position control and maximum-pace acceleration, a servo motor is essentially more complex to repair as compared to an induction motor.
In diagnosing phase, basic electrical tests are performed along with insulation resistance tests. Also, we do alignment tests, analysis of the internal brake, and significantly, encoder count. After that servo motor is stripped and cleaned with the repair or replacement of the encoder as per the requirement, and the brake refurbished.
To achieve the essential precision, a balance test is performed on the rotor to eliminate vibration for better performance and reliability. As normal, the bearings are even checked and replaced as required, as well as the electronic measurement of the housing that can be machined to the correct size to ensure an exact fit for precision and motor long life.
Even the stator is overhauled by removing corrosion on the windings. If essential, rewinds can also be performed in-house, often require eight and 10 hours to complete. Core loss testing even happens in-house to confirm the performance of rewound motors, and expert also checks noise and vibrations.
The servomotor can even be resprayed onsite. Next, with the encoder alignment set, a load test is carried out together with a servo drive, as well as testing the brake. When our experts announce that the servomotor is set to re-enter service, it is despatched to the client's site, prepared for reinstallation.
Our workshop is completely equipped and configured to repair all types and brands of servomotor. If the servo motor is beyond repair, CM Industry Supply Automation offers new servo motors of major brands such as Lenze, KEB, Siemens, Rockwell, Allen-Bradley, ABB, Control Techniques, Mitsubishi, and more at affordable prices.
Call us now for Servo Motor - Servo Motor Repair Services at +918888851242 or +61432112288.
The industrial gearbox industries including automotive, agriculture, food and beverages, construction, wind power, and marine are also leading towards normal production.
As we are reaching toward the end of 2021, travel restrictions are ending as the world is starting back to normal in all sectors. The industrial gearbox industries including automotive, agriculture, food and beverages, construction, wind power, and marine are also leading towards normal production.
In this article, CM Industry Supply Automation share the industrial gearbox market trends in the upcoming years.
The COVID-19 Impact on the Industrial Gearbox Market
COVID-19 pandemic will influence the industrial gearbox sector until at least 2024. However, many reports suggest that there will be a rising demand for gearboxes in great-performance applications that will be the main fuel for market growth in the upcoming years.
The new forecasts give new hope to the industry leaders. They are expecting to take advantage of the predictable market surge.
Worldwide Market Leaders By 2023
More than 30% of the industrial gearbox market will be in the Asia Pacific region since 2018. This makes logic since China and Japan are some of the biggest manufacturing hubs in the world. USA and Germany are following the Asia Pacific zones along with regions in Africa and the Middle East.
Even though the Africa and Middle East regions are lower on the list, they must not be underrated. The risk of climate change is encouraging primary, and third-world regions, to look at optional energy sources. Wind power is predicted to rule the industrial gearbox industry by 2024. Also the construction, material handling, and marine manufacturing.
Africa and the Middle east developing countries are continuously focused on investing in the mining, manufacturing, and industrial automation industries. This is good news for the global market treads of industrial gearbox!
The Future of Gearbox modernization
According to CM Industry Supply Automation, global manufacturers are relying mainly on automation for higher quality, quicker, and less expensive production. This gives flexibility to servo manufacturers to make gearboxes, which are smarter and have a larger torque density. There will be the most vital advancement in gearbox design i.e. the change from a parallel shaft profile to an accurate planetary design. This offers load sharing between gears to raise lifespan and torque.
Along with heat treatment procedures, the gearboxes lifespan are increased even further. Heat treatment procedures raise the hardness layer by more than thirty times as compared to optional treatments.
What will be the future?
With predictions and trends showing a positive direction, one fear remains i.e. overuse and weakening of gearboxes and gearbox parts. As manufacturers are pushing machinery harder to meet deadlines and raise production. Logically, industrial gearboxes will undergo wear and tear.
This is why businesses need to perform routine maintenance and make sure that gearboxes attain maximum efficiency and contribute the highest advantage. The team at CM Industry Supply Automation are specialized in industrial gearbox supply and gearbox repair services. You can find the Lenze gearbox, Lenze worm gearbox and more industrial gearboxes range at the most reasonable price.
Along with industrial gearbox range, you can also get Electric Motors, AC Drives, Hydraulics, Sensors, Servo control panel, Servo Drives, HVAC Drives, SCADA Control Panel Touch Panel, HMI, pneumatics, DSC Control Panel, Sensors, VFD control panel, PLC Control panel sales and repair services.
Get all industrial automation products sales & repair services. Call us for Lenze Drive, Keb Drive, Siemens, Allen-Bradley equipment sales and repair services.
CM Industry Supply Automation are supplier and repair services provider of drives, VFD drive (variable frequency drive), VSD (variable speed drive), inverter, frequency converter, ac drive, servo drive, servo motor, industrial drives, industrial drives and controls, industrial drives and applications, high-power servomotor, high torque DC servo motor, high-power servo drives, high frequency drives, of some well-known brands that include:
Siemens Drive, Rexroth Drive, Elau Drive, Vacon Drive, Baumuller drive, Danfoss drive, Parker drive, Mitsubishi VFD drive, Sprint drive device, Allen Bradley drive, ABB drive, Rockwell VFD Drives, AB Powerflex drive, Kendrion, Intorque, Ntorq company Yaskawa drive, Fanuc drive, Weg drive, Toshiba drive, Hitachi drive, Gefran servo drive, INVT servo drive, INVT drive, INVT Servo Drive, Inovance drive & more.
Lenze, KEB, Siemens, Rexroth, Schneider Electric - Elau, Vacon, Baumuller, Danfoss, Parker, Mitsubishi, Sprint, Allen Bradley, ABB, Rockwell, Powerflex, Kendrion, Intorque, Ntorq, Yaskawa, Fanuc, Weg, Toshiba, Hitachi, Gerfan, INVT, Innovance, Bharat bijlee ,Balluf, Baumer, Bonfigilio, Contrinex, Panasonic, Heidehain, Hengsteler, Moxa, Motovario, Proface, Pilz, Pizzato, Rosemount, Helmholtz, Delta, Altivar, NIDEC, Control Technic, VLT FC, Kollmorgen, Innovance, Jetter, Crompton,HPB Motion, Techmation, Emotron,Beckhoff, Stober.
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