With servomotors normally used in precision manufacturing, downtime leads to high costs. If a servomotor has a fault, it is important that a repair be made as quickly as possible. A fast come back to service must be combined with an assurance of an extremely skillful repair that offers permanent, good performance motion control.
Sourav, Branch Manager at CM Industry Supply Automation, discusses the important requirements of servo motor repair.
Servomotors are an important part of the manufacturing process starting from printing, packaging, textile, to electronic equipment production. Downtime means price through less production, the possibility of missed deadlines, and a negative impact on reputation. Thus, if a servomotor has a fault, it’s crucial that it’s repaired and refurbished as quickly as possible. A servo motor has the ability of rigorous precision at high speed, so it’s important that any repair should give the same performance levels as when it was new.
CM Industry Supply Automation offers a 24/7 in-house servo motors repair service in all parts of India. With a messenger located within an hour of any India location, from the collecting point the servo repair service has the aim to get client support and make servo motor running within a specific time. This also consists of sourcing parts and discontinued products.
Bearing failure is one of the common servo motor faults. It arises inaccuracy within encoders and the brake. In many conditions, these issues are consequences of wear and repeated use. Servo motors are naturally more difficult to repair than induction motors because of their utilization for exacting position control and high-speed acceleration. For instance, the encoder has to be lined up with precise precision to make sure that the essential accuracy can be attained. Thus, it’s crucial that a capable workshop that can offer a guarantee must only be used for servo motor repairs.
During diagnosis, common electrical tests are executed that include insulation resistance tests internal brake analysis, significantly, encoder count, and alignment tests. Then servomotor is stripped and cleaned with the repair or replacement of the encoder as required. In addition, the brake is refurbished.
For achieving the essential accuracy, a balance test is performed on the rotor to eliminate vibration for enhancing performance and reliability. In addition, the stator is overhauled that including removal of any rust on the windings with a heave and high potential test carried out. If needed, rewinds can also be performed in-house which normally take between 8 and 10 hours. Even the core loss testing takes place in-house to verify the rewound motors' performance, and experts assess noise and vibrations.
Resprayed onsite facility is also available for servomotor. A load test is also conducted with an encoder alignment set along with a servo drive and brake testing. When CMIndustrySupply's experts declare that the servomotor is set to re-enter service, it’s sent off to the site of the customer and ready for reinstallation. Significantly, the servo motor also comes back to the customer with a one-year guarantee, which normally is the same as that offered by the maker from new.
CM Industry Supply Automation servo motor workshop is completely equipped and configured to repair all features of any brand or type of servo motor. With a team of highly qualified engineers in the motor repair field, we will give you the best result guarantee. In case a servo motor is beyond repair, we can quickly source new servo motors from major brands such as Lenze, KEB, Siemens, Rexroth, Rockwell, Control Techniques, Allen-Bradley, ABB, and more.
Servo motors are normally AC synchronous brushless motors that include positional feedback internally. Servo motors are employed in closed-loop motion control systems that allow precise control of angular position, speed, and torque. The servo motor's rotor utilizes permanent magnets and can be substantially positioned among magnetic poles on the stator by changing the current and voltage between windings.
Servo motors are suitable for accuracy in applications where precise control of motor position, speed, or torque is necessary.
Below CM Industry Supply Automation highlighted the advantages of Servo Motors:
Servo Motors are utilized in various industries and offer the following advantages;
Where do we use Servo Motors?
Servo motors are used in various applications. The advantages highlighted above means that servo motors are utilized progressively in industrial applications to substitute usual AC motors and stepper motors plus hydraulic and pneumatic systems. There are various applications where servo motors have an advantage. Here are some examples:-
Machine tools in which high precision is required.
Robotics applications in which high accuracy, power, and speed are essential and low weight and size are beneficial.
Handling systems and conveyers in which high torque, speed, and accuracy are essential.
Antenna positioning systems usually required high torque and extremely high precision.
Simulation applications in which speed, torque, and softness are essential.
Renewable energy applications in which efficiency and performance are required.
Printing Press in which precision, speed, and consistency plus the low cost are beneficial.
Servo motors because of their brushless design have benefits in harsh and demanding applications like:-
Food and beverage in which motors have to deal with fluctuation of temperature and wash down.
Defense applications in which high shock loads and temperature levels are observed while great performance is required.
Oil and Gas application & Subsea where elevated pressures and temperatures are observed plus explosion-proof necessities.
Servo Motors Repair and Supply from CM Industry Supply Automation
Our range of servo motors that include Yaskawa, Delta, Siemens, Parker, Lenze, Keb, HPB Motion, Innovance, Allen Bradley, Techmation, Rockwell, Emotron, Beckhoff, Stober, Jetter, and Mitsubishi brand suit various conventional and harsh environments and prove beneficial in a wide range of applications.
You can get Servo Motor repair services at your doorstep by highly skilled professionals of CM Industry Supply Automation. Browse our complete range of Servo motors inventory that consists of a huge variety of sizes and package types.
We also include a broad range of servo and stepper drives that can be easily compatible with your servo motors. Servo motors are made to function bi-directionally and to be utilized in a servo loop to position a load via negative feedback, in a steady way precisely where a control requests, which load is to be positioned. If you need, more information on servo motors and their applications you can drop us an email at firstname.lastname@example.org.
Whether you want VFD Repair Service in Pune, VFD Repair Service in Delhi, VFD Repair in Banglore, VFD Repair Service in Hyderabad, VFD Repair Service in Calcutta, or anywhere in India, you can call CM Industry Supply Automation 24/7.
There are several industrial conditions where the supply of a new variable frequency drive isn’t always the simplest and best solution. There can be unknown charges in replacing the outdated device with a new one.
CM Industry Supply Automation is the best repair service provider offering industrial drive repairs for all makes and models. Get AC Drives, DC drives and motor controls repair solutions at our portal. We can offer preventative maintenance repairs, overhauling, and complete services for breakdown conditions at a very low cost. Our repair procedures use the latest test devices to identify the problem and highlight the faulty part.
Instead of just offering a basic repair, we provide full refurbishment service at your doorstep. Contact us now at "email@example.com" or call Whatsapp on +91 8888851242, +91 8956113093.
Get all industrial automation products sales & repair services. Call us for Lenze Drive, Keb Drive, Siemens, Allen-Bradley equipment sales and repair services.
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