It is not a rocket science to save energy on a large scale. One part that is being unnoticed from many years is small motors and small drives, which are responsible to drive nonstop process items, for instance, fans, pumps, and compressors.
Using VSD, (variable speed drives) and high efficiency motors to save big energy is not a difficult task.
Efficiency of Equipment
The large amount of smaller motors being utilized on any one place can often denote that the savings are similar to that of applying a drive to single big fan motor, but the wealth investment can be far lesser. The contribution to general equipment efficiency (OEE) is moreover larger.
CM Industry Supply Automation professional says, "The thought that small drives can make a big contribution to energy saving is stand out by the figures". CM Industry Supply has played a key role in building a new easy-to-use Energy Saving Program for clients.
"The current rise in energy costs have added to the faster payoff times for small drives, the complete potential saving is large and we consider it is presently being unnoticed," continues CM Industry Supply.
There are usually just one or two very big motors on a production or processing site, whereas many other sites with any level of fundamental factory process or automation will comprise many smaller electric motors.
Just some production lines can comprise numerous small motors and it is in these conditions where the collective savings could be big i.e. approximately two thirds of industrial electricity use because of electric motors and drive systems running. The cost was currently calculated at over $3 billion per year, a big proportion of which is attributable to operating fans, pumps, and compressors.
The other striking reasons to focus on small drives in terms of energy saving is the speed at which they can be installed and use. The current generation of low-cost Lenze Drive is ready-to-run directly from the box with practical factory settings already present in the memory chip for fan and pump applications. In addition, it has easy to use controls on the front for adjusting speed and basic programming.
Even the footprint of a 'sub-micro' drive designed very small as they can easily fit into the existing control panel on a machine and wired without any fuss. For example, the 0.25kW Lenze smd drive's footprint is just 93mm wide and 83mm deep. This easy to install and use clearly means that the drive is perfect for quick functioning and energy saving.
What energy-efficient drive solutions offered by Lenze?
When you talk about efficiency classes IE2 and IE3, the Lenze m550 three-phase AC motors meet all energy efficiency policies. Along with the efficient g500 gearboxes and i550 inverters, this complete package represents best energy-efficient solution.
Motors m500
The three-phase motors by Lenze meet all presently applicable energy efficiency needs and are optimize for function with Lenze gearboxes and frequency inverters.
Gearboxes g500
Lenze gearboxes are known for a compact design, high efficiency, and excellent graduation.
Inverter i500
The i500 series by Lenze is known as the modular and compact frequency inverters that permit efficient energy used based on your machine requirements.
An AC drive refers to a device used for controlling the speed of an electrical motor with the aim of enhancing process control, reducing the usage of energy, form energy resourcefully, reduce mechanical stress on applications based on motor control, and optimizing the function of applications based on electric motors.
Drives are also useful for converting energy from natural and renewable assets like the wind or sun and pass on it to the electrical network. Lenze AC drive is also used for merging conventional energy resources and energy storage to form complete energy management solutions in hybrid technologies.
AC drives are sometimes referred to as variable frequency drives (VFD), adjustable frequency drives, adjustable speed drives, inverters, variable frequency drives, frequency converters, variable speed drives, and power converters.
In order to save the environment, we need to work on energy conservation and therefore it's essential to have speed control devices, and AC drives, which offer the optimum way to control the speed of electrical motors and easily match the load demand. Remember a little change in motor speed can cause major changes in energy utilization.
AC drives are not only helpful for industrial purposes but they are playing a major role in our everyday life by making it more sustainable.
Benefits of Lenze AC Drive & AC Motor Drive
AC Drives control motors that are often worked at a constant speed. Drives help users to control the motor speed without putting any stress on the system.
Control Processes: Drives, control the output of the process and match the need; easily synchronize with various parts of the main process and offer smooth flow between sub-processes. You can easily change the setup when the process needs any variation.
Reduce system stress: Drives reduce the start-up current, which is ideal for using smaller fuses and supplying connections, and reducing major loads on the electrical network. It also reduces the automatic shock in the start and stops conditions.
Save Energy: Drives save a huge amount of electrical energy as compare to the conventional methods of process control. For example in pump and fan applications, twenty to fifty percent of energy is saved by drives.
HVAC and AC
The main process of HVAC (heating, ventilation, and air conditioning) applications is linked to heating, cooling, drying, and flowing air. The supportive procedures are mostly linked to taking the additional heat out of the premises or giving extra heat energy to the construction.
Compressors, fans, and pumps are the most common HVAC applications where ac drives are used.
Fans and pumps: Instead of using vanes, dampers, and valves or on/off control using an ac-drive in a fan or pump application is useful for saving energy. The pump and fan speed is easily controlled by ac drives. It changes the electrical energy supplied instead of damping the air- or water flow. It is similar to reducing the car speed by putting less pressure on the accelerator rather than using the brake to reduce the speed.
Where you can buy the AC Drive of Lenze, KEB, Siemens, Danfoss, Allen Bradley & More Manufacturers?
CM Industry Supply Automation is the one-stop to buy Siemens ac drives, Lenze AC drives, Lenze AC Tech, KEB ac drives, Allen Bradley AC drives, and more.
We offer a broad range of AC and DC variable frequency drives (VFDs) that are all designed for high productivity, great flexibility, and user-friendliness. We offer the best industrial automation solutions that simplify your whole process and improve system performances on time and the spot. Call us now for more details and price quotes.
i500 Series Inverters
In the 0.25 to 75 kW power range, i500 is the new inverter series launched by Lenze. i500 offers a top-notch inverter that meets future standards according to the EN 50598-2 efficiency classes (IE). Generally, it offers a consistent and future-proof drive for different machine applications.
i500 is suggested for applications for conveyor, pumps, winding, fans, traction, forming, tool, and hoist drives.
Inverter Drives 8400 HighLine
In the 0.37 to 45.0 kW (1.3 to 89 A) power range, it is the best inverter to easily control motion and positioning. Inverter Drives 8400 HighLine is appropriate for or warehousing systems in the intra-logistics field, rotary indexing tables, and in the packaging industry's bag form fill and seal machines.
Inverter Drives 8400 TopLine
Inverter Drives 8400 TopLine offers great dynamic performance and precision. It is the best inverter for controlled, dynamic motion. It is appropriate for traveling drives, hoist drives, handling, and positioning systems, which are utilized in different applications. It is the best choice for synchronous drives.
Inverter Drives 8400 StateLine
In the 0.37 to 45.0 kW (1.3 to 89 A) power range, Inverter Drives 8400 StateLine is best for easy, controlled motion. It guarantees movement in compound applications. It is appropriate for palletizers in the intra-logistic field, transverse materials handling equipment, extruders, filling systems in the packaging industry.
Inverter Drives 8400 BaseLine
In the 0.25 to 3.0 kW (1.3 to 9.5 A) power range, the Inverter Drives 8400 BaseLine is best for controlled motion with communication. It is appropriate for fans, conveyor drives, and pumps. It brings controlled faction to basic applications.
Inverter Drives 8400 Motec
In the 0.37 to 7.5 kW (1.3 to 16.5 A) power range, the Inverter Drives 8400 Motec is appropriate for fans, pump drives, traveling, and conveyor drives in the intra-logistics field. It can be mounted straight on the motor or to the wall.
Inverter Drives SMV IP31
In the 0.25 to 45 kW (1.1 to 88 A) power range, it is a great performance inverter for controlled motion. Inverter Drives SMV IP31 is appropriate for turntables intra-logistics field, production lines in the industry of food and manufacturing operations.
Inverter Drives SMV IP65
In the 0.25 to 22 kW (1.3 to 46 A) power range, it is the best inverter for controlled motion. It controls speeds easily that's why becomes appropriate for conveyor drives in the intra-logistics field and pump drives.
Inverter Drives SMD
In the 0.25 to 22 kW (1.3 to 46 A) power range, it is the best inverter for controlled motion. It is appropriate for conveyor drives in the intra-logistics field and pump drives. It controls the pace with ease.
8200 Vector Inverters
In the 0.25 to 90 kW power range, it is the best modular frequency inverter for usual applications. 8200 Vector Inverters have the whole thing you required for appropriate operation, usage, diagnostics, and communication.
8200 Motec Inverters
In the 0.25 to 7.5 kW power range, it is the best frequency inverter for decentralized applications. It is suitable for handling decentralized drive tasks. The unit is worked via either a PC or the Keypad XT control console in connection.
Lenze Drive VFD
VFD (Variable frequency drive or variable frequency inverters) are used for electronically controlling the AC induction motor's speed. Lenze provides a broad range of automation products to match the requirements of any speed control application. Lenze variable speed drives also known as Lenze Drive VFD are easily commissionable, flexible, and match the great standards for accuracy and quality. Lenze offers solutions to accomplish nearly any inverter need in the power range between 0.25 and 400 kW. VFD adjusts your speed of the motor to match your output needs and save 10 to 50% energy consumption.
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CM Industry Supply Automation are supplier and repair services provider of drives, VFD drive (variable frequency drive), VSD (variable speed drive), inverter, frequency converter, ac drive, servo drive, servo motor, industrial drives, industrial drives and controls, industrial drives and applications, high-power servomotor, high torque DC servo motor, high-power servo drives, high frequency drives, of some well-known brands that include:
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