Companies that decide to start industrial automation procedures have different types of automation available. It all depends on their adoption, the product range, and the production volume.
Hard automation or Fixed Automation
An automation process wherein the robot or machine performs a specific and highly repetitive task refers to hard automation or fixed automation. In addition, it is helpful for a very high production volume.
It is called fixed automation because the processes remain fixed and cannot undergo any changes. It is considered the most economical automation.
Soft automation
It is related to those pieces of equipment that are designed to adapt to a wide variety of product configurations.
Soft automation requires product configuration and processes are controlled by a computer. The process can be programmed according to the operation of different products.
Programmable Automation
A program that requires a set of coded instructions for the system to interpret controls programmable Automation procedures.
Flexible Automation
Flexible Automation offers flexibility to configure a machine that matches a new product in a short time.
Industrial Automation Systems
Automation cut down the requirement of manual work in a factory. However, some operators are still required to monitor machines and perform maintenance. On the contrary, an industrial automation system no longer needs human interference in the process.
When an industry implements such an industrial automation system, it helps the whole production procedures to be executed from start to finish, without individual assistance.
Based on different functionalities, different automation systems are developed:
Artificial Neural Networks is an arithmetical or computational model that imitates neural connections. The network structure adapts to vary depending on the information. They are utilized to categorize relationships and recognize patterns in data sets. Some of the applications involved are control systems, email spam filters, spoken or written text, pattern recognition in systems, and automated financial trading systems.
Distributed Control System is not centralized and prolonged by the system. These controls are long-drawn-out according to the part of the system to be watched. They are utilized in oil refineries, traffic light control systems, and power stations
Human-machine Interface (HMI) systems are based on human intervention to function. They are utilized in computers and ATMs.
Supervisory Control and Data Acquisition System can be comprised of other systems such as an HMI linked to remote terminal units. They work to decode sensor signals into clear data. This system fully controls the manufacturing location and different production plants. They are quite like distributed control systems except that in SCADA systems the control is not performed in real-time. However, it is quite negligible and they are usually utilized in similar applications.
A programmable Logic Controller is system working in real-time. They control devices in an industrial production line. PLCs are little programmable computers, which control and automate procedures in real-time. They are made to control several input and output signals. These systems include different applications and so have different utilization as they control the working logic of plants, industrial procedures, and machines.
Elevator
The Soft Start and Stop function of AC Drives are crucial for the easy ride of elevators. Elevators are generally found in stations, airports, office buildings, and commercial facilities. When elevators are equipped with an AC drive, it can begin moving slowly and users do not sense the speed. In addition, it becomes easy to set acceleration and deceleration that make going up and down comfortable.
Escalator
You can find escalators in stations, malls, and shopping centers or areas to support handy lifestyles. Human sensors stop the escalators when there are no people around. It saves energy. However, if a user begins to move rapidly the next time they get on, their balance might get lost, and they are injured. The soft start and stop function of AC drives allow users to adjust the acceleration and deceleration that directly helps in starting and stopping slowly and safely.
Air-conditioning fan
AC drives are used for air conditioning for making spaces comfortable. In AC devices, fans control the volume and airflow, but previously, the airflow had to be controlled by escalating or lessening the air resistance via a valve known as a damper. However, with this method, though the air volume is condensed, the electricity used won’t reduce much. With the use of AC drives, the motor power consumption can be highly decreased as the airflow is controlled by adjusting the motor speed. AC drives save energy by operating machines on necessary airflow.
Conveyor
You can see conveyors in-home appliance factories, cosmetic factories, and food factories. In these factories we can see the shortage of labor force, also the automation is quickly in progress. Conveyors are utilized for controlling the production procedures by flowing products. Recently, the hasty boost in online shopping has led to the creation of new logistics warehouses that directly increases the requirement of conveyors. AC drives are crucial for moving things sideways. Its soft start and stop function support smooth transportation like prevention of load fall. Besides, by cutting down the preliminary current, the power supply load is reduced and the power supply devices can be reduced too.
Pump
Industries such as steel, electric power, and chemical plants that usually have water and sewage systems that utilize high amounts of water for cooling or cleaning purposes need AC drive pumps. These pumps are useful to get energy conservation by optimizing machine processes. Conventionally, it was usually for pumps to regulate the flow rate with a valve, but the motor runs at full capacity that directly consuming a huge amount of power. Hence, by use of AC drive motor speed can be easily controlled, the flow rate can be easily regulated and the motor power consumption can be easily reduced.
Some of the main reasons behind the popularity of the LENZE AC Tech brand are:
LENZE AC Tech brand provides SCF, MC, SCM, SMV, and MCH series nowadays. The latest series of Lenze brand is the i500 series that includes the i550 and i510.
Customer Reviews of LENZE AC Tech:
Know about the MC/MCH Series
This was considered as the best model previously that includes scrolling language programmable text. MC/MCH series was considered as cost-effective, easy code letters and numbers.
This series is even produced in NEMA 4, NEMA 4X, NEMA 12, NEMA 1. Also, it is made in both CT and VT versions. It is even being stopped. It is listed for obsolescence due to ROHS compliance and product life cycle.
Know about the SCM/SCF Series
One of the older series of Lenze is the SCM/SCF. Mainly aim for OEM manufacturer, which makes it a preferred with the MRO crowd due to it’s the best replacement. It has a restricted interface in the accessible chassis.
The SCM/SCF series was primarily made to be placed within an electrical control cabinet. It is then wired with either push buttons or switches apart from that just add the voluntary remote keypad for information display. It was a good drive, but with an SLV (Sensorless Vector Mode) features.
Know about the SMVector Series
The SMVector series is among the best Lenze drives, which is very popular among OEMs and end-users.
The SMVector offers a broad extent of functionality and is competent of high frequency i.e. up to 500Hz. It has numerous modes of operation and elevated operating temperatures i.e. 55 deg. C without de-rate.
Device Net, CANopen, RS 485/Modbus, Ethernet/IP, and Profibus-DP are some of its optional communication modules. It is available for multiple voltages 1/3PH, 480V, 120V-240V, 240V, 3 PH, 600V. In addition, you can get integrated disconnects, line filters, EMC, and NEMA 4X or NEMA 1 models.
To sum up, LENZE AC Tech is yet the control champion! There are additional drives with lesser cost units on the marketplace; however, when you compare the performance and value proposition, you can find the LENZE AC Tech brand the best among all.
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