A104, Mangan, Hinjewadi, Pune, Maharashrta


Remote Plant Management system is a cloud based data monitoring system aimed at industrial machine automation. It is simple, robust and user-friendly yet reliable and secure. Provision for dedicated database on a hardware system (LAN) if you don’t need cloud server.

With RPMS, real time monitoring and historical lookup, both are seamlessly possible for the data that are gathered constantly from the various sensors, meters, controllers etc. RPMS is developed using the state-of-the-art IoT techniques which makes the different sensors and other devices to stay connected to each other always that forms a smart network which is capable of making informed decisions in a shorter period of time. The whole system is connected to an advanced cloud system via the internet and data are recorded for remote monitoring and future lookups. RPMS has customizable settings for the monitoring system and the application itself, administrator portal, user-management module, notification/alert settings and different kinds of analytical tools that include various charts, graphs etc. Users are able to access RPMS from their computers, smartphones and tablet devices. Make existing products better, operate products better (operational efficiency), support products better (a prominent example being preventive maintenance) and make new IoT-driven products (invention).

The plant is divided into following segments:
We will discuss about implementation of IoT in each of these segments.

1.) HT and transformers:-

We as Core Mechanics believe in facilitating our customers for all their technical need primarily in the field of automation.

The plant is having 3 transformers of following load capacities:-

Process description:- to step down voltage and maintain 3-phase voltage to 400-440V.
Process parameters set (EP1):-

Requirements:- Analytics:-

Transformer running parameters & losses Via standard multifunctional meters, all the running electrical parameters set EP1 can be monitored for live view and well as for historical analysis.


Process parameters (UP2):-



Power breakages analysis, UPS usage, battery charge, UPS ON/OFF intimation, UPS room temperature.
Case report UPS usage:-
Power shutdown time Power shutdown duration Output voltage Output ampere Room temperature
12:03AM 5 MINS 410 48 23
2:24AM 12 MINS 405 55 25
06:02AM 2 MINS 410 60 25
10:15AM 3 MINS 405 45 26
12:22PM 2 MINS 410 44 25
8:04PM 1 MINS 408 51 27
10:00PM 2 MINS 410 48 24


Process parameters set (EP1):-
Process parameters (DP2):-

Case report for DG:-

Power cut time DG on time DG off time Ampere load Output voltage Total KWH Power factor Total runtime
12:00AM 12:01AM 12:45AM 200 410 302 0.85 44 MINS
04:00AM 04:01AM 05:00AM 220 412 405 0.83 59 MINS
07:00AM 07:01AM 07:30AM 223 410 255 0.87 29 MINS
08:00AM 08:01AM 08:15AM 200 410 122 0.90 14 MINS
11:00AM 11:01AM 12:00PM 200 410 402 0.91 59 MINS


Process parameters set (EP1):-
Process parameters (CP1):-


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